VERTICAL DYEING MACHINE
Ultra Low Water Consumption
Save Processing Time
Save Energy & Steam
Save Machine Floor Space
Save Dyestuff Mixture
Excellent Dyeing Result
HTHP Vertical Dyeing Machine
- Offered with capacity from 10 kg up to 700 kg per batch.
- Two or more machines can be coupled for larger batch size up to 1400 kg.
- It's a front-loading type machine; Overhead hoist & platform not required.
- Ultra low MLR of 1:3 (Fully Flooded).
Heating Options Available
Steam
Oil
Direct Fire
Electricity
JVD MODEL
10 20 30 40 50 60 80 100 150 200 250 300 400 500 800 1000 15000 2000
BATCH (KG)
10 20 30 40 50 60 80 100 150 200 250 300 400 500 800 1000 15000 2000
ELECTRIC LOAD (KW)
3.5 3.5 5 7 7 7 11 13 17.5 22 22 22 26 35 52 65 86 105
Salient Features
- Machine body and all parts coming into contact with the dye liquor are made of AISI SS 316Ti/316L, highly corrosion resistant
- Bi-direction Turbo pump single / double stage for liquor circulation (In-Out & Out-In) with Inverter Drive for varying the speed
- Control panel with JOGSON Dyeing controller, PLC & touch interface (Optional)
- MLR of 1:4.5 (Fully Flooded) 1:4 (Air Pad System)
- Air pad System creates static pressure in the vessel and minimizes the liquor ratio
- Dosing Tank with Injection Pump for dozing the dye liquor into the machine
- High efficient heat exchanger for indirect Heat/cool inside the machine having no heat loss to the ambient
- Variable loading with flexible loading spindles or capacity reducing dummies upto 50% capacity
- HT Drain – the machine can be drained at 130° C without cooling
- Sampling Pot to check the dyeing result while machine is in operation
- Pneumatically operated Top Lid Open / Close, secured with clamp type locking arrangement
- Human / Machine Safety Interlocks
Advantages
- Compact arrangement of JOGSON Dyeing Pump, Heat exchanger and piping is the main key to floor space saving
- Bi-direction Turbo allows the packages to expand and contract by pressure changes, increasing the effectiveness and eveness in dyeing
- MLR achieved down to 1:4, consumes less dyestuff, chemicals, steam, water & produces less effluent discharge, hence it’s ECO friendly & reduces the production cost in respect to conventional vertical machines
- Inverter driven turbo pump for variable flow control; saves upto 40% power consumption hence more Energy Efficient
- HT Drain at 130°C for oligomers elimination during polyester dyeing process, shortern batch time, effectively removes excess water from the packages
- Variable loading with dummies & airpad maintains constant MLR & Flow Rate
- Reduced loading with single direction pump mode, airpad and partial fill minimizes MLR
- Interchangeable dyeing carriers for Cones, Loose Fiber, Fabric, Muffs, Tops, Bobbin, etc.
- Excellent dyeing result and levelness, reduces yarn loss
- Water level, pressure, distinctive temperature multiple safety interlock, ensure operational safety
Technical Data
- Maximum design pressure 5 bar
- Maximum design temperature 140°C
- Heating gradient 25°C – 130°C approx at 5°C /min. (Dry saturated steam pressure at 7 bar)
- Cooling gradient 130°C-85°C approx at 3.5°C/min. (Cold water of 25°C at 3 bar)