YARN CONDITIONING MACHINE
Ultra Low Water Consumption
Save Processing Time
Save Energy & Steam
Save Machine Floor Space
Save Dyestuff Mixture
Excellent Dyeing Result
Yarn Conditioning Machine
JOGSON Yarn Conditioning / Heat Setting Machine is designed with an objective to restore natural properties of yarns i.e. to improve elasticity & strength, regaining moisture level, improving hydrophilic properties, removing snarling & curling effects, Twist Setting.
This dual purpose machine is ideal to treat all natural and synthetic yarns i.e. Cotton, Viscose, Lycra, Blends, Wool, Polyester, Nylon, Acrylic and Silk in the form of Cone, Loose Fiber, Hanks, Muffs, Tops, Narrow Fabrics, etc.
It is offered with various types of yarn carrier trolley like : Creel Type Trolley to Carry Cones, Bobbins, Trolley with Hangers for Loose Yarn, Hanks, socks and Cage type trolley for Loose Fiber, hand gloves, etc. Automatic platform for loading / unloading of yarn carrier trolley is also available as option.
Heating Options Available
Steam
Oil
Direct Fire
Electricity
JYC MODEL
25 50 100 150 300 500 750 1000 1200 1500 1800 2000
BATCH (KG)
25 50 100 150 300 500 750 1000 1200 1500 1800 2000
ELECTRIC LOAD (KW)
2 2 2.5 2.5 4.5 8 12.5 12.5 16 16 16 20
Salient Features
- Machine body & all parts in contact with the yarn are made of AISI-SS 304, highly corrosion resistant
- Insulated external with mineral wool to maintain vacuum pressure which helps in producing cold saturated steam at low temperature
- Low temperature yarn conditioning from 45°C and heat setting upto 120°C
- Maintenance free mono block vacuum pump, ensures upto 95% vacuum gain and homogeneous absorption of moistur
- Direct & indirect heating
- Jacket cooling (Optional)
- Pneumatic operated door lock / unlock with safety interlock as per International Standard
- Variable loading of yarn
- Provided with condensation protection sheet to avoid water droplet on the yarn
- Installed with pressure switch to release the excess pressure through pressure release valve
- Installation at floor level, saves space and requires min. civil work
- Control panel with JOGSON process controller TPR-33 or PLC based touch screen programmer
Advantages
- Twist setting, shrinkage set of yarn
- Reduction in snarling
- Improved dye fixation & affinity
- Improved weaving & knitting performance, fewer needle breaks
- Higher elongation & strength of yarn
- Free from electrostatic charges
- Easy to operate, low maintenance cost and energy efficient
- Uniform moisture regain
Technical Data
- Design pressure -1 to + 1 bar
- Maximum design temperature 130°C
- Heating gradient 25°C – 130°C approx at 5°C /min. (Dry saturated steam pressure at 7 bar)
- Average steam consumption per kg. of yarn 0.25-0.50 kg. at 7 kg./cm2
- Water consumption (During the vacuum pump operation) at 1 bar is upto 15 Ltrs/min.
- Compressed air requirement 6-7 kg./cm2
- Max vacuum up 720 mm Hg