VERTICAL TUBULAR DYEING MACHINE
Ultra Low Water Consumption
Save Processing Time
Save Energy & Steam
Save Machine Floor Space
Save Dyestuff Mixture
Excellent Dyeing Result
HTHP Vertical Tubular Dyeing Machine
- Offered with capacity from 10 kg up to 700 kg per batch.
- Two or more machines can be coupled for larger batch size up to 1400 kg.
- It's a front-loading type machine; Overhead hoist & platform not required.
- Ultra low MLR of 1:3 (Fully Flooded).
Heating Options Available
Steam
Oil
Direct Fire
Electricity
JVT MODEL
1 2 3 4 5 6 7 8 10 12 14 16 20 24 30
BATCH (KG)
1.5 3 4.5 6 7.5 9 10.5 12 15 18 21 24 30 36 45
ELECTRIC LOAD (KW)
2.5 2.5 2.5 2.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 5 5 5 7
Salient Features
- Machine body & all parts coming into contact with the dye liquor are made of AISI SS 316Ti/316L, highly corrosion resistant
- Direct driven turbo pump for liquor circulation (In-Out & Out-In) with Inverter drive for varying speed
- Control panel with JOGSON dyeing controller (PLC) & touch interface (Optional)
- Ultra low MLR of 1:3
- Air pad to create static pressure and to minimize the liquor ratio
- Colour addition tank with Injection Pump for dozing the dye liquor into the machine
- High efficient heat exchanger which has no heat loss to the ambient
- Variable loading possible with flexible loading spindles or capacity reducing dummies with nearly constant liquor ratio
- HT Drain – the machine can be drained at 130° C
- Sampling pot to check the dyeing result while machine is in operation (optional)
- Rapid lid Locking / Unlocking & safety inter locking device
- Human/Machine safety interlocks
Advantages
- Compact arrangement of JOGSON turbo pump, heat exchanger and piping is the main key to floor space saving
- Ultra Low MLR of 1:3, consumes less dyestuff, chemicals, steam, water & produces less effluent discharge, hence it’s ECO friendly & reduces the Production Cost
- Inverter driven turbo pump for variable flow control; saves upto 40% power consumption hence more Energy Efficient
- HT drain at 130°C for oligomers elimination during polyester dyeing process
- Variable loading with dummies maintains constant MLR & Pump Flow Rate
- Excellent dyeing result and levelness, reduces yarn loss
- Water level, pressure, distinctive temperature multiple safety interlock, ensure operational safety
Technical Data
- Maximum design pressure 5 bar
- Maximum design temperature 140°C
- Heating gradient 25°C – 130°C approx at 5°C min. (Dry saturated steam pressure at 7 bar)
- Cooling gradient 130°C – 85°C approx at 3.5°C/min. (Cold water of 25°C at 3 bar)