Horizontal Tubular Dyeing Machine
Ultra Low Water Consumption
Save Processing Time
Save Energy & Steam
Save Machine Floor Space
Save Dyestuff Mixture
Excellent Dyeing Result
HTHP Horizontal Tubular Dyeing Machine
- Offered with capacity from 10 kg up to 700 kg per batch.
- Two or more machines can be coupled for larger batch size up to 1400 kg.
- It's a front-loading type machine; Overhead hoist & platform not required.
- Ultra low MLR of 1:3 (Fully Flooded).
Heating Options Available
Steam
Oil
Direct Fire
Electricity
JHD MODEL
1 2 3 4 5 6 8 10 12 15 18 20 24 25 30 36
BATCH (KG)
20 40 60 80 100 120 160 200 240 300 360 400 480 500 600 720
ELECTRIC LOAD (KW)
3.5 5 7 7 9 11 13 13 17.5 17.5 21.5 21.5 26 26 34 34
Salient Features
- Machine body and all parts coming into contact with the dye liquor are made of AISI SS 316Ti/316L, highly corrosion resistant
- Bi-direction Turbo Pump for double stage liquor circulation (In-Out & Out-In) with Inverter Drive for varying speed
- Control Panel with PLC and Touch Interface
- Ultra Low MLR of 1:3
- Air pad System to minimize the liquor ratio
- Colour dosing tank with Injection Pump for dozing the dye liquor into the machine
- High efficient internal heat exchanger for internal heating/cooling which has no energy loss to the ambient
- Variable loading with flexible loading spindles or capacity reducing dummies upto 50% capacity
- HT Drain – the machine can be drained at 130° C. without cooling
- Sampling pot to check the dyeing result while machine is in operation
- Pneumatically operated front door locking / unlocking
- Human/Machine safety interlocks
- Safety locking device
- Safety level sensor for turbo pump and heating
Advantages
- Compact arrangement of JOGSON turbo pump, Heat exchanger and piping is the main key to floor space saving
- Bi-direction Turbo allows the packages to expand and contract by pressure changes, increasing the effectiveness and eveness in dyeing
- Ultra Low MLR of 1:3, consumes less dyestuff, chemicals, steam, water & produces less effluent discharge, hence it’s ECO friendly (leads to global savings of water and chemical) & reduces the production cost resulting in faster Return on investment
- Inverter driven turbo pump for variable flow control; saves upto 40% power consumption hence more Energy Efficient
- HT drain at 130°C for oligomers elimination during polyester dyeing process, shortens batch time, effectively removes excess water from the package
- Variable loading with dummies maintains constant MLR & flow rate
- Working platform is not required as the top most tube in which the carrier is to be loaded is at the height of 1.5 mtr approx
- Overhead hoist need not to be installed as the carriers are loaded from front in the machine. Low roof height/any floor installation possible
- Excellent dyeing result and levelness, reduces yarn loss. High Right First Time (RFT)
- Water level, pressure, distinctive temperature multiple safety interlock, ensures operational safety
Technical Data
- Maximum design pressure 5 bar
- Maximum design temperature 140°C
- Heating gradient 25°C – 130°C approx at 5°C /min. (Dry Saturated steam pressure at 7 bar)
- Cooling gradient 130°C – 85°C approx at 3.5°C/min. (Cold water of 25°C at 3 bar)