PRODUCT

YARN CONDITIONING / HEAT SETTING MACHINE

JOGSON Yarn Conditioning / Heat Setting Machine is suitable for elasticity & strength of yarn to remove snarling & curling effects, Twist Setting, Stablishing moisture level in dry yarn, Stablishing the yarn hence better efficiency in Bulking of Acrylic yarn, Dye Fixing, Dyeing, Winding, Weaving etc. The Dual Purpose Machine-Conditioning of Natural Fibers, Viscose, Lycra Blends, Wool & Heat Setting of Polyester, Nylon, Acrylic Yarn etc. in Cone and Hanks form.

PROCESS CONTROL
The entire process of conditioning starts from material loading, Locking of front door then Vacuum is first created upto 740 mm HG by water ring vacuum pump to remove the air & impurities from the yarn. This improves penetration by steam & lack of O2 will prevent oxidation. Steam is then injected in the Machine along its entire length ensuring an even distribution of temperature. Vacuum is recreated to remove excess moisture from the yarn.

                     

External Steam Heating of the Machine through Limpet Coil ensures no steam condensation which also helps to maintain the temperature. When Cooling is required for the machine, same Limpet Coil can work with water. Multiple Vacuum, Steam & water cooling cycle are possible by linking two or more programs in the Micro-Processor TPR-23.

FEATURES        
         
  • Made of Mild Steel / Stainless Steel
  • Vacuum Conditioning Pump
  • Direct & Indirect Heating
  • Jacket Cooling
  • Pneumatic Operated Door Lock with Safety Interlock
  • Control Panel with TPR-23
  • Pneumatic Operated Control Valves
  • Creel Type Trolley to carry Cones, Bobbins & Hangers for Loose Yarn, Hanks, Muffs etc.
  • Variable Loading
ADVANTAGES
  • Twist Setting
  • Reduction in Snarling
  • Improved Dye Affinity
  • Improved Weaving & Knitting performance
  • Higher elongation and Work capacity for yarn
  • Optimum usage of energy resulting in substantial saving.
  • Easy to operate and low maintenance cost
TECHNICAL DATA
  • Max. Design Temperature 130°C
  • Average Steam Consumption per kg. of yarn 0.25-0.50Kg at 7 kg./cm²
  • Water Consumption (During the vaccum pump operation) at 1 bar 15 30Ltrs/min.
  • Compressed Air Requirement 6-7 kg./cm²
PARAMETERS
MATERIAL
COTTON WAXED
COTTON UNWAXED
VISCOSE
WOOL
P/C, P/V
NYLON
POLYESTER
Temp oC
55-60
60-80
60-65
70-80
80-100
105
120-130
Soak Time (min)
25-30
20-25
25-34
20-25
30-40
20-25
20-25
Total Time (min)
50-60
60-70
50-60
60-70
60-70
30-40
30-40
SPECIFICATIONS
Model
Loading Capacity of Yarn (Kg.)
Vacuum Pump (HP)
Main Vessel Length (mm)
Main Vessel Diameter (mm)
JYC-50
50-55
3
1300
920
JYC-100
100-110
3
1500
920
JYC-150
150-160
3
1850
1220
JYC-200
200-210
5
2000
1220
JYC-250
250-260
5
2500
1220

*We Reserve Our Rights to make any Changes without Prior Notice