PRODUCT

HTHP VERTICAL YARN DYEING MACHINE

JOGSON HTHP Vertical Yarn Dyeing Machine has been designed for dyeing Polyester, Cotton, Viscose, Nylon, Acrylic, Texturised, Silk, etc., in various forms i.e. Cones, Loose Hank, Tops, Fabric etc. It caters to the needs of high productivity textile Industries.

Precision engineered High Temperature High Pressure Vertical Yarn Dyeing Machine have become the first choice of dyeing plant through out the Textile Dyeing Industry.

The Dyeing machine is fitted with reversible pump which circulates liquor in both directions i.e INSIDE - OUT & OUTSIDE - IN.

Our constant research & development has resulted in saving of Dyes & Chemical, Thermic Energy and Water with minimum MLR (Material to Liquor Ratio) depending on the nature of yarn and loading factor.

The machines are offerd for capacity upto 1000 kg / batch.

We can deliver the machines with various heating methods such as Electric Heaters, Thermic Fluid, Steam and Gas/Diesel Burner as per the requirement.

                      

Three considerations are given top priority in the design, engineering and manufacturing of HTHP Vertical Dyeing Machine are Low Maintenance, High Service and Precision Dyeing. The complete machine is made of highly corrosion resistant stainless steel AISI SS 316L/316Ti & according to the requirements of ASME BPV Sec. VIII DIV.1, En13445, BSPD5500 etc. Its interior has industrial mirror finish & exterior has sparkling matte finish.


FEATURES        
  • Machine body and all parts coming into contact with the dye liquor are made of AISI SS 316Ti/316L, highly corrosion resistant.
  • Double Stage Turbo Pump for liquor circulation with Inverter Drive for varying speed.
  • Main Power Control Panel with JOGSON Dyeing Programmer TPR13/PLC & Touch interface (Optional).
  • Ultra Low MLR of 1:5 (Fully Flooded) 1:3 (Air Pad System), Hence reduced production cost.
  • Air pad System to insert air manually into the machine to create static pressure and to minimize the liquor ratio.
  • Colour addition tank with Injection Pump for dozing the dye liquor into the machine.
  • High Efficient Heat Exchanger which has no heat loss to the ambient.
  • Variable loadingwith flexible loading spindles or capacity reducing Dummies.
  • HT drain – the machine can be drained at 130° C.
  • Sampling Pot to check the dyeing result while machine in operation.
  • Pneumatically Top Lid Open / Close
  • Human/Machine Safety Interlocks
ADVANTAGES
  • Compact arrangement of Jogson dyeing pump, Heat exchanger and piping is the main key to floor space saving.
  • Ultra Low MLR of 1:5 Consumes Less Dyestuff, Chemicals, Steam, Water & Produces Less Efficient Discharge, Hence reduces the production cost.
  • Inverter Driven Turbo Pump for Variable Flow Control; Saves 40% Power Consumption
  • HT Drain at 130°C for Oligomers Elimination during Polyester dyeing process.
  • Variable Loading with Dummies Maintains Constant MLR & Flow Rate
  • Interchangeable deying carriers for cones, loose faiber, fabric, etc.
  • Excellent dyeing result and levelness, reduces yarn loss.
  • Water level, Pressure, Distinctive temperature multiple safety interlock, ensure operational safety.
OPTIONS
  • Air Pad
  • Rinsing Device
  • Injection System
  • Heat Setting & Hydro Extraction
  • Unloading Basket for Carriers
  • Dummy
  • Industrial PLC with Touch Interface
  • Advance Level Control Function
  • Sampling Pot
TECHNICAL DATA
  • Maximum Kier Pressure 4 bar
  • Maximum Design Temperature 140°C
  • Heating Gradient 25°C - 130°C approx. at 5°C /min. (Dry Saturated Steam pressure at 7 bar)
  • Cooling Gradient 130°C-85°C approx. at 3.5°C/min. (Cold Water of 25°C at 3 bar)
SPECIFICATIONS
Model
Capacity in (Kg.)
No. of Cones
Turbo Pump Motor-HP
Electric Heating (Kw)
Injection Pump (H.P.)
MLR
JVD-10
10
8
3
6
1
1:5
JVD-15
15
12
5
9
1
1:5
JVD-20
20
16
5
9
1
1:5
JVD-30
30
24
5
15
1
1:5
JVD-40
40
32
7.5
18
1
1:5
JVD-50
50
42
7.5
18
1
1:5
JVD-60
60
50
7.5
21
1
1:5
JVD-75
75
62
10
27
1
1:5
JVD-100
100
84
12.5
36
1
1:5
JVD-150
150
125
15
-
1
1:5
JVD-200
200
166
20
-
1
1:5
JVD-300
300
250
25
-
1
1:5
JVD-500
500
415
35
-
1
1:5

* We Reserve Our Rights to make any Changes without Prior Notice.
* Above Details are according to Cone size - 180mm (Outside Dia) x 140mm (H), Cone Weight - 1.2 Kg approx.
* Scope of delivery and technical specification of product supplied shall be in accordance with the contract.