PRODUCT
 
HTHP HORIZONTAL TUBULAR TAPE DYEING MACHINE

JOGSON has designed a HTHP Horizontal Tape Dyeing Machine suitable for dyeing of Zipper tape, Elastic Tape, Ribbon, etc. It caters to the needs of high productivity textile Industries.

Our constant Research &Development has resulted in saving of Dyes & Chemical, Thermic Energy and Water with minimum MLR (Material to Liquor Ratio) depending on the nature of tape and loading factor.

The machine operation does not require overhead hoist or working platform. The ceiling height is not required more than 3 meters. The foundation is very easy, hence installation cost is minimum.

The machines are offered for capacities up to 550 kg/batch. However two machines can be coupled to give larger batch size up to 1100 kg. The coupled machines can be run as independent machine also at the press of a button.

Coupling of machines means cross linkage of two machines, using continuous liquor interchange between the linked machines during the coupled operation.

                    

We can deliver the machines with various heating methods such as Electric Heaters, Thermic fluid, Steam and Gas/Diesel Burner as per the requirement.

FEATURES        
         
  • Machine body and all parts coming into contact with the dye liquor are made of AISI SS 316Ti/316L, highly corrosion resistant.
  • Double Stage Turbo Pump for liquor circulation with Inverter Drive for varying speed.
  • Main Power Control Panel with PLC and Touch Interface.
  • Ultra Low MLR of 1:3, Hence reduced production cost.
  • Air pad System to insert air manually into the machine to create static pressure and to minimize the liquor ratio.
  • Colour addition tank with Injection Pump for dozing the dye liquor into the machine.
  • High Efficient Heat Exchanger which has no heat loss to the ambient.
  • Variable loadingwith flexible loading spindles or capacity reducing Dummies.
  • HT Drain –the machine can be drained at 130° C.
  • Sampling Pot to check the dyeing result while machine in operation.
  • Pneumatically Front Door Lid Open / Close
  • Human/Machine Safety Interlocks
ADVANTAGES
  • Compact arrangement of Jogson dyeing pump, Heat exchanger and piping is the main key to floor space saving.
  • Ultra Low MLR of 1:3 Consumes Less Dyestuff, Chemicals, Steam, Water & Produces Less Efficient Discharge, Hence reduces the production cost.
  • Inverter Driven Turbo Pump for Variable Flow Control; Saves 40% Power Consumption
  • HT Drain at 130°C for Oligomers Elimination during Polyester dyeing process.
  • Variable Loading with Dummies Maintains Constant MLR & Flow Rate
  • Working Platform is not required as the kier in which the carrier is to be loaded is at 1.5 meter approx.
  • Overhead hoist need not to be installed as the carriers are loaded from front in the machine.
  • Excellent dyeing result and levelness.
  • Water level, Pressure, Distinctive temperature multiple safety interlock, ensure operational safety.
 TECHNICAL DATA
  • Maximum Kier Pressure 4 bar
  • Maximum Design Temperature 140°C
  • Heating Gradient 25°C - 130°C approx. at 5°C /min. (Dry Saturated Steam pressure at 7 bar)
  • Cooling Gradient 130°C-85°C approx. at 3.5°C/min. (Cold Water of 25°C at 3 bar)
SPECIFICATIONS
Model
Batch Kg
Turbo Pump
Motor-HP
Injection
Pump - HP
Length
mm
Width
mm
Height
mm
MLR
JHD-1
18
3
1
4400
900
1300
1:3
JHD-2
36
5
1
4400
900
1600
1:3
JHD-3
54
7.5
1
4400
900
1900
1:3
JHD-4
72
7.5
1
4400
900
2000
1:3
JHD-5
90
10
1
4400
900
2100
1:3
JHD-6
108
12.5
1
4400
900
2300
1:3
JHD-8
144
12.5
1
4400
1200
2000
1:3
JHD-10
180
15
1
4400
1200
2100
1:3
JHD-12
216
15
1
4400
1200
2300
1:3
JHD-15
270
20
1
4400
1800
2100
1:3
JHD-18
324
20
1
4400
1800
2300
1:3
JHD-20
360
25
1
4400
2100
2100
1:3
JHD-24
432
30
1
4400
2100
2300
1:3
JHD-25
450
30
1
4400
2400
2100
1:3
JHD-30
540
35
1
4400
2400
2300
1:3

*We Reserve Our Rights to make any Changes without Prior Notice.
*Above Details are according to 18 Kg tape per tube.
*Scope of delivery and technical specification of product supplied shall be in accordance with the contract.